Side panel hardware stamping parts
The side panel hardware stamping part shown is a precision component designed by Chengruifeng Company for the control module of the 5G communication base station cabinet, which is corrosion-resistant, aesthetically pleasing, and has excellent mechanical performance. This article mainly presents the parameters, process, and some common problems of the component from multiple aspects. Chengruifeng Company provides customized solutions for precision stamping parts, and has completed over 15000 related projects.
Product Features
This component has the following characteristics:
(1) Aesthetics, the product material is stainless steel, and the surface has been polished, resulting in a bright and glossy appearance;
(2) Stable performance, with exceptional anti-corrosion performance, meeting the hard requirements of 5G communication base station cabinets to adapt to various harsh outdoor environments;
(3) The update iteration is convenient, and the product is produced in batch customization. When the function is updated, the cost of batch updating of structural components can be effectively reduced;
(4) Quality assurance, Chengruifeng products are based on quality, with all employees participating in inspection, and the qualification rate of stamping products reaching over 98%;
(5) Rigorous, the components have been optimized by two designers, and the impact of the bending angle, hole position, and size of the components on the assembly performance of the product has been tested multiple times;
Note: More detailed product images are provided at the bottom of the page to showcase the product features of the side panel hardware stamping parts.
Product parameters
| Product size | 313*145*13.5mm | Unfolded Size | 313*172*1.5mm |
|---|---|---|---|
| Product materials | SUS304 | Thickness | 1.5mm |
| Product weight | 576.2g | mould type | 4 sets of single punching and composite molds |
| Surface Treatment | burnishing | processing difficulty | same as |
| Dimensional error | ±0.1mm | angle error | ±0.3° |
Product drawings
Process
| Serial Number | production processes | Punch tonnage | Process Description and Precautions |
| 1 | Composite cutting | 160T |
Punch out the appearance and prototype holes of the product in one go, while ensuring the size requirements of the product and the height requirements of the burrs; |
| 2 | Imprinting | 160T |
Remove burrs around the punching edge and engrave patterns according to customer product requirements; |
| 3 | Beer hole, convex rice, L-curve | 160T |
There are three processes involved in the journey, and the structure of the stamping mold for this journey is relatively complex, with high precision requirements; |
| 4 | Socket nail | Auxiliary process |
The riveting process tightly integrates the parts with the nuts (rivets) to meet the assembly requirements of customers; |
| 5 | U-bend | 160T |
One stroke for stamping U-shaped forming; |
| 6 | press button stud | Auxiliary process |
Second press riveting; |
| 8 | Toothing | 6-M3 | Perform tooth tapping treatment on 6 special holes, pay attention to the deviation of tooth hole size and M3 diameter; |
| 10 | Degreasing | Auxiliary process | Automated cleaning line to remove oil stains on the surface of components; |
| 11 | Quality inspection | Auxiliary process |
Thoroughly inspect the dimensional error of the side panel hardware stamping parts and whether the appearance requirements after surface treatment are qualified; |
| 12 | package | Auxiliary process |
Packaging engineers design exclusive packaging solutions to ensure the quality of products in the subsequent operation process is qualified and to avoid wear and tear; |
Frequently asked question
1、What are the precautions for customizing side panel hardware stamping parts?
Answer: We have the following suggestions that we hope can help you:
Firstly, our products are all non-standard customized products, or ODM/OEM customized products, and do not produce standard parts;
Secondly, our company also has a sheet metal processing production line, which can meet the diversified production needs of customers; Of course, if the customer cannot measure whether the product is suitable for metal stamping or sheet metal processing, our company can provide a solution to maximize the quality of your product and control costs;
Third, if the product details need to be kept confidential, our company can sign a Non-disclosure agreement;
Shenzhen Chengruifeng Company has been actively cultivating advanced production equipment and high-end technical talents from abroad for many years, laying a solid foundation, aiming to contribute more strength and scientific research and technical support to the promotion of China's precision intelligent manufacturing upgrade journey!
2. What are the advantages of precision hardware stamping parts?
Answer: Describe from the following four points:
(1) Stability. Stamping molds ensure the dimensional and shape accuracy of hardware stamping parts, and protect the surface of the stamping parts during processing. Additionally, the lifespan of the molds is generally longer, so the quality of hardware stamping is stable.
(2) Wide application scope. Hardware stamping can process parts with a wide range of dimensions and complex shapes, such as small stopwatches for clocks, large car longitudinal beams, covers, etc. Coupled with the cold deformation hardening effect of materials during hardware stamping, the strength and stiffness of hardware stamping are both high.
(3) High efficiency. The production efficiency of metal stamping processing is high, and the operation is convenient, making it easy to achieve mechanization and automation. This is because metal stamping relies on dies and stamping equipment to complete the processing. The travel times of ordinary press machines can reach dozens of times per minute, and high-speed pressure can reach hundreds or even thousands of times per minute, and each stamping stroke may result in a stamping part.
(4) Cost controllable. Hardware stamping generally does not generate chips or debris, resulting in less material consumption and no need for other heating equipment. Therefore, it is a material saving and energy-saving processing method, and the cost of hardware stamping parts can be well controlled.
